Gear manufacturing involves several steps, each of which must be precisely carried out to produce a high-quality product. The first step is creating a gear blank, a piece of material that will be machined into the desired shape. The most common type of material used for this purpose is steel.

 

Using CNC shaping and cutting machines has made it possible for gear manufacturers to process larger orders. True Gear & Spline Ltd. is a leading gear manufacturer that uses the latest tools and equipment to ensure the best results.

 

The gear manufacturing process and the steps involved

Once gear manufacturers create the blank, it is placed in a gear-cutting machine. This machine uses different tools to cut the teeth into the blank, according to the specifications provided by the client. After cutting the teeth, the blank must be heat treated. 

This process hardens the teeth and makes them more resistant to wear and tear. Gear needs to be durable and able to withstand pressure. It is impossible to facilitate torque transfer without being resistant to wear and tear.

 

Finally, the blank is ready to be machined into its final form. This is done using various methods, such as milling, grinding, or lathe work. Once the gear has been completed, it is inspected for quality control. Any defects must be corrected before the gear is shipped to the customer.

 

Gear manufacturing is a complex process that requires a high degree of precision and skill. However, by following these steps, it is possible to produce a high quality product that will meet the customers' needs. 

 

You can rely on True Gear & Spline for all your gear shaping needs. We manufacture and supply helical gears, spur gears, and spline shafts, among others. Contact us today to learn about everything we can do for you.