The Importance And Benefits of Bevel Gears

Every gear type is crucial in keeping the industrial world functioning non-stop. Precision engineering of gear manufacturers is what makes flawless geas a reality. Custom gear manufacturers leverage the power of CNC machining and sophisticated tools to manufacture different types of gear. True Gear & Spline Ltd. in Cambridge, ON, is a trusted custom gear manufacturer. We manufacture gears with precise tolerances and supply them to clients in Toronto, GTA, and different regions in Canada. Bevel gear cutting is one of our most sought-after services. Bevel gears offer countless benefits and have several applications. Read this blog until the end to learn about its benefits and applications. 

 

The Importance of Bevel Gear

The design sets the bevel gear apart from its counterparts. The conically shaped bevel gears drastically differ from their circular counterparts like spur, helical, and ground gears. Bevel-type gears are mounted on shafts that are 90 degrees apart.

 

As mentioned earlier, the design of bevel gears enables torque transmission between intersecting shafts at an angle. Although conventionally the shafts intersect at 90 degrees, bevel gears can also be designed to work at other angles.

 

Bevel gears thrive in applications demanding change in the direction of rotational movement. This is one of the major reasons bevel-type gears are used in vehicles, industrial machinery, and aerospace equipment. 

It won't be an exaggeration to say that many industries will come to a standstill without bevel gears. Their versatility, durability, and efficiency make them an inextricable element of the industrial world.

 

Whether it's redirecting power in heavy-duty equipment or ensuring seamless performance in automotive drivetrains, bevel gears offer a practical solution for complex motion transfer requirements. Their ability to optimize space utilization and enhance system efficiency makes them a key element in modern engineering designs.

 

Discussing The Process of Bevel Gear Cutting

Thanks to its unique shape and design, manufacturing bevel gears is no easy affair. It requires top-notch skills, access to the best equipment, and an experienced workforce. Such an intricate task should only be trusted with a trustworthy name like True Gear & Spline Ltd. 

 

We offer top-notch bevel gear-cutting services at competitive rates. We use the Gleason Coniflex gear generators for flawless gear cutting. We boast the Gleason 2A and the Gleason 24A gear generators capable of cutting gears up to .25" and 35" in diameter. 

 

The sophisticated machinery and an experienced workforce allow us to manufacture gears of all complexities. Customization is at the heart of everything we do at True Gear & Spline Ltd. From material selection to quality assurance, we pay the utmost attention to ensure perfection in everything we do. We accurately check mounting distances and verify backlashes to meet specific requirements. We boast the ability to manufacture single gears or entire batches with quick turnaround times. 

 

Different Types of Bevel Gears

 

Straight Bevel Gear

As the name suggests, the teeth on this gear are straight.  This is the most common bevel gear and is apt for applications where the shafts intersect at 90 degrees. They are relatively easy to manufacture as compared to their counterparts. 

 

Spiral Bevel Gears

Spiral bevel gears, on the other hand, have curved teeth for smoother operation and higher efficiency. The curved teeth also make spiral gears less noisy compared to straight gears. What's more? Spiral gears are apt for applications with heavy loads.

 

Zero Bevel Gear

This bevel-type gets its name because of the spiral angle of the teeth, which is zero.  The anti-friction quality of zero bevel gears makes them apt for operations demanding less noise. They are also very accurate and can be rotated in both directions like straight gears. 

 

Hypoid Bevel Gear

The difference between hypoid gears and their counterparts is that they transmit torque between non-intersecting and non-parallel shafts. Hypoid gears are similar to spiral bevel gears but with offset axes allowing for more torque transmission.

 

4 Significant Benefits of Bevel Gears

 

Smooth And Efficient Torque Transmission

Bevel gears are perfect for uninterrupted and seamless torque transmission. Their ability to provide effective transmission between intersecting shafts is unmatched. What's more? They are durable because they do not break under high loads.

 

Compact Design

The unique design and shape of the bevel gear are impressive and compact. They can be manufactured to fit tight spaces without compromising performance. This makes bevel gear a crucial part of industries like mining, heavy machinery, aviation, and automotive, just to name a few. 

 

Minimal Noise and Vibration

Noise and vibration are counterproductive for gears. Bevel gear can withstand high loads without compromising performance. What's more? They also generate minimal noise and vibration, thus ensuring top-notch efficiency. 

 

Minimal Maintenance

Thanks to the solid build of bevel gears, they demand minimal maintenance. True Gear & Spline Ltd. manufactures custom gears that are durable and efficient.

Conclusion

Bevel gears play a crucial role in various industries due to their versatility and efficiency. You can rely on True Gear & Spline Ltd. for all your bevel gear needs. We manufacture custom gears with precise tolerances to meet your requirements. Call us at +1-877-270-9985 to learn about all we can do for you. We also manufacture and supply spur gears and helical gears at the best rates.